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TCV relief setting
Posted: Sat Oct 11, 2025 3:30 pm
by Harry
I have had a problem for a long time on the 646.
The relief valve would open to early somewhere close to 1800 psi. I always wanted to adjust it but after crawling under the tractor there is no way to get a wrench or my hand in there. I know what the manual says, but I think the engineers just dream this up without ever attempting it. So I read a post about cutting a hole in the floor to access the adjustment. So yesterday I used my plasma cutting machine and cut a rectangular hole in the floor, making sure not to start the tractor on fire and burn the shop down. Then cleaned up the area with a grinder. The crown cap was easy to take off but the adjustment screw was more difficult to turn. Using a tool that is bent at a 90 degree angle I could turn the screw one full turn. Then made a access cover that I drilled holes to mount to floor. Marked floor for hole location, then drilled and tapped for appropriate bolts. Painted cover and bolted it on the floor this morning. Tried the tractor out this morning with tiller on and relief valve not squealing. I haven’t tested to see what pressure it’s opening up at, but I mounted a gauge in dash a while ago to check, so easy enough to do. This compact tractor is 50 years old and probably the first time the relief valve was ever adjusted. Harry
Re: TCV relief setting
Posted: Sat Oct 11, 2025 3:57 pm
by myerslawnandgarden
There should be a hole in the frame at the rear so that you can use a long extension to adjust the main relief valve. I can't remember for sure, but I think that the mounting plate for the 3 point hitch may cover the hole.
Bob
Re: TCV relief setting
Posted: Sat Oct 11, 2025 7:36 pm
by Harry
Yes that is what the manual says. You cant get the crown nut off to get a long extension on the screw, yet turn it with the extension you have to make. I had a hard time turning it through the window I cut out. Engineer pipe dream in my opinion. Harry
Re: TCV relief setting
Posted: Sat Oct 11, 2025 8:34 pm
by MattA
Has anyone put together a list of parts required to test the relief valve settings for both travel and lift circuits?
Re: TCV relief setting
Posted: Sun Oct 12, 2025 6:20 am
by DavidBarkey
MattA wrote: ↑Sat Oct 11, 2025 8:34 pm
Has anyone put together a list of parts required to test the relief valve settings for both travel and lift circuits?
I have a permanently mounted pressure gauge with a 1/8" NPT hydraulic hose . The hose goes from the presser tap on the valve to the gauge .The biggest thing is bleeding the hose .
Re: TCV relief setting
Posted: Sun Oct 12, 2025 12:07 pm
by dhitching
MattA wrote: ↑Sat Oct 11, 2025 8:34 pm
Has anyone put together a list of parts required to test the relief valve settings for both travel and lift circuits?
If you have a rear PTO it's pretty straightforward. Because the PTO is the first item on the hydraulic circuit right off the pump, you can put a gauge inline and see the pressure when you trigger the lift relief or the travel relief. You can also use a ball valve to test the PTO relief, closing the valve slowly until the relief valve on the PTO is squealing.
Note that on any tractor with a dual pump setup this will only check items on the travel circuit. So on a 6018 or 4120 you can't check the steering or loader relief via the PTO.
Re: TCV relief setting
Posted: Mon Oct 13, 2025 10:18 pm
by MattA
dhitching wrote: ↑Sun Oct 12, 2025 12:07 pm
MattA wrote: ↑Sat Oct 11, 2025 8:34 pm
Has anyone put together a list of parts required to test the relief valve settings for both travel and lift circuits?
If you have a rear PTO it's pretty straightforward. Because the PTO is the first item on the hydraulic circuit right off the pump, you can put a gauge inline and see the pressure when you trigger the lift relief or the travel relief. You can also use a ball valve to test the PTO relief, closing the valve slowly until the relief valve on the PTO is squealing.
Messenger_creation_FC360C2D-BBFE-4AC3-939F-DA015AEF553A.jpeg
Note that on any tractor with a dual pump setup this will only check items on the travel circuit. So on a 6018 or 4120 you can't check the steering or loader relief via the PTO.
Thanks for posting. That's a lot easier than I thought.
Re: TCV relief setting
Posted: Thu Oct 16, 2025 6:44 pm
by Harry
I used the 646 with tiller to prepare a nursery area for next year. Area is 30’ X 30’ which I back filled with dirt that I dug out with 644 lbh. Since increasing pressure the tractor never squealed the relief valve and never got stuck. It was like a new tractor, what a beast to drive and till with. I was wondering at what pressure the relief would open at. So before putting the tractor away I drove it up to a dumpster that is currently in front of my shop. It opened at 2800 psi. when pushing against the dumpster. I still have a few items to look at and it’s supposed to to rain this weekend.
Re: TCV relief setting
Posted: Thu Oct 16, 2025 9:37 pm
by MattA
Sounds like a beast now Harry.
Hydraulic test procedure with relief settings is attached.
Hopefully Harry doesn't mind me asking here, does anyone know if the later 4 digit tractors with the backhoe transaxle had the standard 2100PSI relief or if they were increased to 2400PSI like the loaders.
Re: TCV relief setting
Posted: Fri Oct 17, 2025 8:19 am
by dhitching
MattA wrote: ↑Thu Oct 16, 2025 9:37 pm
Does anyone know if the later 4 digit tractors with the backhoe transaxle had the standard 2100PSI relief or if they were increased to 2400PSI like the loaders.
The 4 digit backhoes followed the loaders from 2100 -> 2400 -> 2750 -> 3000 over the years. It should be noted that the later 4 digit backhoes got 3000psi rated Eaton pumps instead of the 2500psi rated Parker HD pumps the loaders and early 4 digit backhoes got.
Re: TCV relief setting
Posted: Fri Oct 17, 2025 8:12 pm
by MattA
dhitching wrote: ↑Fri Oct 17, 2025 8:19 am
MattA wrote: ↑Thu Oct 16, 2025 9:37 pm
Does anyone know if the later 4 digit tractors with the backhoe transaxle had the standard 2100PSI relief or if they were increased to 2400PSI like the loaders.
The 4 digit backhoes followed the loaders from 2100 -> 2400 -> 2750 -> 3000 over the years. It should be noted that the later 4 digit backhoes got 3000psi rated Eaton pumps instead of the 2500psi rated Parker HD pumps the loaders and early 4 digit backhoes got.
I should have specified 3000/4000 series. Good to know the backhoe history

Re: TCV relief setting
Posted: Fri Oct 17, 2025 10:16 pm
by dhitching
MattA wrote: ↑Fri Oct 17, 2025 8:12 pm
I should have specified 3000/4000 series. Good to know the backhoe history
Wow now I feel silly haha. I'll measure two of them for you tomorrow if I remember.
Re: TCV relief setting
Posted: Sat Oct 18, 2025 11:05 pm
by dhitching
MattA wrote: ↑Thu Oct 16, 2025 9:37 pm
Does anyone know if the later 4 digit tractors with the backhoe transaxle had the standard 2100PSI relief or if they were increased to 2400PSI like the loaders.
MattA wrote: ↑Fri Oct 17, 2025 8:12 pm
I should have specified 3000/4000 series.
With a small sample size of two, I measured 1800psi on the travel circuit relief for both my 4221PS and my 4223PS/PTO. Assuming the spec is unchanged from the 2100psi spec on the earlier 4000 series tractors, they're both off by ~300psi. I also measured the relief in the PTO for both tractors (spec of 2200psi) with the 4221 measuring at 2000psi and the 4223 measuring at 1800psi, I bumped them both up to the spec value.
Reminds me why the 4100s are so much better at ground work with their 2750psi pressure relief!
Re: TCV relief setting
Posted: Sun Oct 19, 2025 9:59 am
by Harry
I own a few Case GT’s and the 446 lift with snow caster on always squealed when lifting. So when I bring this GT into the shop before the white stuff comes, I’ll be adjusting the pressure relief for the lift control. Amazing to ne the 644 lbh has no pressure relief issues, especially on the D100. It just digs away effortlessly which is way cool.

Harry
Re: TCV relief setting
Posted: Sun Oct 19, 2025 9:16 pm
by MattA
dhitching wrote: ↑Sat Oct 18, 2025 11:05 pm
MattA wrote: ↑Thu Oct 16, 2025 9:37 pm
Does anyone know if the later 4 digit tractors with the backhoe transaxle had the standard 2100PSI relief or if they were increased to 2400PSI like the loaders.
MattA wrote: ↑Fri Oct 17, 2025 8:12 pm
I should have specified 3000/4000 series.
With a small sample size of two, I measured 1800psi on the travel circuit relief for both my 4221PS and my 4223PS/PTO. Assuming the spec is unchanged from the 2100psi spec on the earlier 4000 series tractors, they're both off by ~300psi. I also measured the relief in the PTO for both tractors (spec of 2200psi) with the 4221 measuring at 2000psi and the 4223 measuring at 1800psi, I bumped them both up to the spec value.
Reminds me why the 4100s are so much better at ground work with their 2750psi pressure relief!
Did the 3100/4100 series use a different drive motor? I know they used a larger pump (12gpm?)
Re: TCV relief setting
Posted: Sun Oct 19, 2025 9:19 pm
by MattA
Harry wrote: ↑Sun Oct 19, 2025 9:59 am
I own a few Case GT’s and the 446 lift with snow caster on always squealed when lifting. So when I bring this GT into the shop before the white stuff comes, I’ll be adjusting the pressure relief for the lift control. Amazing to ne the 644 lbh has no pressure relief issues, especially on the D100. It just digs away effortlessly which is way cool.

Harry
I have a similar problem when lifting my Berco snowblower especially when it's in a snow bank. Another 50psi in the lift circuit might be enough to lift the Berco ok. The Berco sits more forward than a snowcaster does. I believe I can open the hood without hitting the Berco. Can't do that with my snowcaster.
Re: TCV relief setting
Posted: Mon Oct 20, 2025 10:21 am
by dhitching
MattA wrote: ↑Sun Oct 19, 2025 9:16 pm
Did the 3100/4100 series use a different drive motor? I know they used a larger pump (12gpm?)
No, they still use the C33234 drive motor the "normal" tractors use, so theoretically they have a higher top speed. However the owner's manuals call out the AH tractors as having a SLOWER top speed than the normal GTs instead of the ~15% faster speed they should have. This wouldn't be the first time the owner's manuals have had errors though.
And yes, with the AH series dual section pump (like the loaders) they have an H31 for the "travel" section. This is the same 11.75gpm pump the conventional PS tractors use, but the PS tractors have the priority valve sucking 1.5gpm, leaving them right around 10.25gpm, just slightly more flow than the D27's 10gpm that the non PS tractors get whereas the other half of the dual section pump on the AH tractor just runs the power steering. The flow values get even closer under load.
It gets slightly more interesting when you consider the operating range of the pumps though. The D27 (non PS tractor) is only rated for 3000rpm and 2000psi, not the 3600rpm and 2100psi the tractors are spec'd at. Additionally, flow drops with an increase in pressure. So when you look at the actual flow rate of the pump at 2100psi and 3600rpm (data extrapolated for the D27 because they don't rate it that high) the D27 flows ~9.52gpm and the H31 (PS / AH, which is rated for up to 4000rpm and 2500psi) flows ~11.02gpm at the 3600rpm/2100psi point the tractors run at. So the 18% increase in flow from a D27 to an H31 is really only a ~15% increase under load, but you get a pump that's actually designed to operate at the pressures and speeds the tractor is set to, so maybe there's extra value there haha.
Re: TCV relief setting
Posted: Mon Oct 20, 2025 10:27 pm
by MattA
Thanks for going into the extra detail
Did the 4 digit loaders also use the same drive motor?
Re: TCV relief setting
Posted: Tue Oct 21, 2025 8:21 am
by dhitching
MattA wrote: ↑Mon Oct 20, 2025 10:27 pm
Thanks for going into the extra detail
Did the 4 digit loaders also use the same drive motor?
The loaders use a different drive motor than the GTs. Unfortunately I don't have a great way to get displacement figures for the motors at this time.
If you know anybody that has that info I'd be very interested!
Re: TCV relief setting
Posted: Fri Oct 24, 2025 6:45 am
by MattA
Sounds like the 3000/4000/4200 series pump is the weak link in turning up the pressure. I thought it would have been the differential bolts. I'm surprised the 4100 series has another 650PSI in the travel circuit.
Re: TCV relief setting
Posted: Fri Oct 31, 2025 8:57 am
by Harry
I have had a dumpster in my driveway for a few weeks and as I was driving the 644 lbh by it I decided to check the hydraulic pressure in the drive and loader circuit. I have a gauge installed in the dash so that makes it easy. I drove up to the dumpster and opened up the throttle. Pushed down on the drive pedal and checked the gauge. Then pushed the blade under the edge of the dumpster and tried to lift it. The drive circuit maxed out at 2500 psi and the lift circuit maxed out at 2000 psi. I never heard any relief squeal for either circuit. This is an old tractor that had engine problems and set for who knows how many years in a barn in Pennsylvania. The seller told me he had found it at his Fathers farm after he had passed. I’m glad I purchased this machine because I use it a lot.

Harry
Re: TCV relief setting
Posted: Tue Nov 11, 2025 4:26 pm
by ssmewing
I have a 648 that is after the original settings, and I suspect the pumps used. The visual tells are in the parts manual. I have a full hex nut on the cover for adjusting the TCV pressure.
I have mine all torn apart and have not been doing so well, and it has been sitting. I did buy an extra-long screw driver for the job, and I did have to drop the 3-point to access the hole fully. I hit the same issue as Harry? You cannot get to the nut. I have the add-on version of the retard that I cannot remember the name of. I did not want to be that guy who cuts holes for access after barating people who cut sections of their tower out instead of unbolting the engine and moving it forward for access. Then, recently, I found out that starting with the 6018, the factory created an access hole for adjusting the pressure relief. Now, I will cut an access hole. I will drill two holes, cut out the center, and then put a cover on it, similar to the 6018.
I, too, found I was at 1,500 psi. I followed the hydraulics manual and performed the bench test using the grease gun filled with oil method, turning it up to 2,400 psi, as per the setup I used, which required a much higher-rated check valve, but I was still able to see how far the needle would swing and never go past that, so the needle did not hold after each pump. I just had to pump faster.
It seems that way back when the other forum had Tom and Gator around, they both agreed that pump specs are arbitrary and meaningful. So, even though the pump says it is only as high as 3,000 rpm's was never a hard limit, but it was more a decision by the engineers using factors that we do not know.
Re: TCV relief setting
Posted: Thu Nov 13, 2025 1:39 pm
by Harry
ssmewing wrote: ↑Tue Nov 11, 2025 4:26 pm
I have a 648 that is after the original settings, and I suspect the pumps used. The visual tells are in the parts manual. I have a full hex nut on the cover for adjusting the TCV pressure.
I have mine all torn apart and have not been doing so well, and it has been sitting. I did buy an extra-long screw driver for the job, and I did have to drop the 3-point to access the hole fully. I hit the same issue as Harry? You cannot get to the nut. I have the add-on version of the retard that I cannot remember the name of. I did not want to be that guy who cuts holes for access after barating people who cut sections of their tower out instead of unbolting the engine and moving it forward for access. Then, recently, I found out that starting with the 6018, the factory created an access hole for adjusting the pressure relief. Now, I will cut an access hole. I will drill two holes, cut out the center, and then put a cover on it, similar to the 6018.
I, too, found I was at 1,500 psi. I followed the hydraulics manual and performed the bench test using the grease gun filled with oil method, turning it up to 2,400 psi, as per the setup I used, which required a much higher-rated check valve, but I was still able to see how far the needle would swing and never go past that, so the needle did not hold after each pump. I just had to pump faster.
It seems that way back when the other forum had Tom and Gator around, they both agreed that pump specs are arbitrary and meaningful. So, even though the pump says it is only as high as 3,000 rpm's was never a hard limit, but it was more a decision by the engineers using factors that we do not know.
I feel that adding an access area and cover it will a plate to access is what the engineers should have done originally. Some people do hack jobs which I have seen on GT’s that I have purchased. The worst was the shroud on an Onan hacked up to replace the starter. Harry