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onan genny engine rework
Posted: Sat Jan 22, 2022 12:05 pm
by DavidBarkey
Onan genny motor tear down started I was told that the engine was low hours and the meter agreed with that , but you just never know . PO. said it was pulled due to control board failure. He said they hardly used it for years as they camped at plug in parks , but when they started going to different places they needed it to work . So they replaced it and I got it for $200
about $150
a couple of years ago . Now you tell me does it look like low hours .
Note I have not done any cleaning on the motor other than blowing the crud off the out side before disassembly.
Dave
Re: onan genny engine rework
Posted: Sat Jan 22, 2022 12:32 pm
by Timj
looks pretty good Dave.
Did you buy just the motor or the complete unit?
What HP is it?
Tim
Re: onan genny engine rework
Posted: Sat Jan 22, 2022 12:48 pm
by Eugen
Oh wow Dave! That's a new engine! Std piston and you can still see the criss cross on the cylinder wall!
Score!
I got popcorn, watching!
Re: onan genny engine rework
Posted: Sat Jan 22, 2022 1:25 pm
by Eugen
I wanna see you dial bore gauge it, and what the mic says on the crankshaft!
Now this is what I call high quality programming!
Re: onan genny engine rework
Posted: Sat Jan 22, 2022 5:20 pm
by DavidBarkey
Timj wrote: ↑Sat Jan 22, 2022 12:32 pm
looks pretty good Dave.
Did you buy just the motor or the complete unit?
What HP is it?
Tim
Complete unit , Emerald Plus 4000 . Bore and stroke equivalent to 18 hp engine . Using it for a short block to replace the bad 16 hp it came with .
Dave
Re: onan genny engine rework
Posted: Sat Jan 22, 2022 5:22 pm
by DavidBarkey
Eugen wrote: ↑Sat Jan 22, 2022 1:25 pm
I wanna see you dial bore gauge it, and what the mic says on the crankshaft!
Now this is what I call high quality programming!
Lets just say that there is No ridge at the top, No where on the bearings and the rods or the cam lobes .
Dave
Re: onan genny engine rework
Posted: Sat Jan 22, 2022 5:29 pm
by DavidBarkey
Turning the genny taper down to 1" straight .
Milling for 1/4" key
Dave
Re: onan genny engine rework
Posted: Sun Jan 23, 2022 5:07 pm
by DavidBarkey
As you can see it has extensive ware . Based on what everything looks like . I don't think it has even finished brake in .
Spent the day cleaning and reassembling the short block . Have a rebuild gasket kit from OnanParts.com
Dave
Re: onan genny engine rework
Posted: Mon Jan 24, 2022 9:44 am
by Gordy
As you can see it has extensive ware .
Yep, wore out, you better box up the whole thing and send it my way for proper recycling
Gordy
Re: onan genny engine rework
Posted: Mon Jan 24, 2022 12:44 pm
by DavidBarkey
Got the heads on and resealed the intake this morning . Useing heads , fly wheel, intake , exh. , tins , ignition from original engine . The original engine did not have oil filter , but the genny did so I have to cut a hole in the tin and find the extra air gasket I have Somewhere tucked away in the shop .
Stater, flywheel ,starter and valve covers this afternoon . Tomorrow clean fit and paint tins Carb. and ignition .
Dave